Principal Engineer, Survivability
Principal Engineer, Survivability
Shield AIStraight from Shield AI’s careers page. Apply on the company site — no recruiter, no middleman.
Principal Engineer, Survivability (R4608)
Team: X-BAT Engineering - MEG
Location: United States, San Diego, California, Dallas, Texas, Washington, DC
Commitment: Full Time Employee
Workplace Type: onsite
Job Description:
At Shield AI, were building the most intelligent autonomous aircraft ever deployed. As we push the boundaries of what’s possible in contested environments, we are looking for a Survivability Engineer to shape and optimize the low observable (LO) performance of our next-generation autonomous aircraft.
This role is ideal for an experienced engineer with expertise in radar cross-section (RCS) shaping, LO materials, and electromagnetic signature modeling who thrives in a fast-paced, mission-driven environment. You’ll work across disciplines to ensure our aircraft can survive, evade, and complete missions in highly contested airspace.
What youll do:
- Design and optimize low observable (LO) features across the airframe focusing on shaping, edge treatments, radar-absorbing materials, and subsystem integration.
- Conduct modeling and simulation of electromagnetic signatures using industry-standard tools such as HFSS, CST Studio Suite, Xpatch, and SENTRi.
- Work with multidisciplinary teams in propulsion, avionics, structures, and AI to ensure survivability is baked into the system architecture from day one.
- Lead or support signature testing efforts, including indoor and outdoor RCS range tests, validation campaigns, and supplier-level hardware evaluations.
- Translate mission threats and requirements into survivability features that address RCS, thermal, visual, and acoustic observability constraints.
- Partner with materials scientists to mature radar-absorbing coatings and structural RAM for manufacturability and field durability.
- Support internal and customer assessments, threat modeling reviews, and milestone decisions throughout the program lifecycle.
Required qualifications:
- B.S. or M.S. in Aerospace Engineering, Electrical Engineering, Physics, or a related discipline.
- 10+ years of hands-on experience in LO or survivability engineering, preferably on tactical aircraft, UAVs, or stealth systems.
- Proficiency with EM simulation tools such as HFSS, CST, Xpatch, or SENTRi.
- Strong understanding of RCS shaping principles, edge treatments, cavity suppression, and materials integration.
- Practical experience with LO testing methods and RCS measurement equipment.
- Familiarity with radar-absorbing materials (RAM), LO coatings, and structural LO trade studies.
- Solid collaboration and communication skills with the ability to work across design, test, and manufacturing teams.
- U.S. Citizenship and active Secret clearance required.
- Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
- Experience with military UAV platforms or 5th-gen fighter programs.
- Background in survivability analysis in contested environments (e.g., IADS, radar networks).
- Familiarity with platform CONOPS, threat modeling, and mission-level survivability assessments.
- Ability to contribute to the design, test, and fielding of a fully integrated LO platform.
- Active Top Secret or SCI clearance.
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